Vikarsh Stampings India Private Limited Vikarsh Stampings India Private Limited

Vikarsh Stampings India Private Limited
Vikarsh Stampings India Private Limited
manufacturers, exporters & suppliers of
high quality & performance oriented

transformer lamination cores
Vikarsh Stampings India Private Limited
Rang Rasayan Ltd.
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Quality Standards

Tolerance Chart For Crgo Laminations

Vikarsh Stampings India Private Limited
ATTRIBUTE ACCEPTANCE LIMITS
THICKNESS +/- 0.02mm. Total difference in thickness in a direction perpendicular to rolling direction should not exceed 0.02mm.
LENGTH Upto 700mm + 0.0/ - 0.5mm
701 to 2000mm + 0.0 / -1.0mm
Over 2000 mm + 0.0 / - 1.5 mm
WIDTH Upto 150 mm +/- 0.1 mm
151 to 500 mm +/- 0.2 mm
501 mm and above +/- 0.3 mm
CAMBER 1.0 mm max. on 2000mm length
V NOTCH 90 deg +/- 5 minutes
MITRED ANGLE 45 deg +/- 5 minutes
HOLE DIAMETER + 0.10 / - 00mm
STACKING FACTOR 95.0% min. for 0.23mm thick material
96% min. for 0.27mm and 0.30mm thick material
97% min. for 0.35mm thick material
INSULATION RESISTANCE Min. 10 Ohms/cm2 as per Franklin method described in IS 649-1996
BURR 25 microns maximum
WEIGHT OF EACH STEP + 0.5% to 1.0% or as per customer's requirements.
WATT LOSS M3 Grade: Max .77 watts/kg at 1.5T and 50Hz
M4 Grade: Max 0.89 watts/kg at 1.5T and 50Hz
M5 Grade : Max 0.97 watts/kg at 1.5T and 50 Hz.
M6 Grade: Max 1.1 watts/kg at 1.5T and 50 Hz
Watt loss is also specified as below.
A B C
A Denotes metal thickness (100 times actual thickness of material; in mm)
B Denotes alphabetal code. In IS 3024. It is CG for conventional grade and HP for high permeability grade.
C Denotes guaranteed watt loss (number denotes 100 times the watt loss at flux density of 1.7 Tesla and a frequency of 50Hz)
Example : 27CG 130 means that thickness is 0.27mm, that it is conventional grade CRGO and it has a maximum watt loss of 1.30 watts/kg at 1.7T and 50Hz.

Tolerance Chart For Toroidal Cores

ATTRIBUTES ACCEPTABLE LIMITS
OUTSIDE DIAMETER OVER UPTO TOLERANCE IN MM
40
100
300
100
300
-
+/- 1.0
+/- 1.30
+/- 2.0
INSIDE DIAMETER - 0.0MM/+1MM
WIDTH/HEIGHT UPTO 200MM OD : '-0.0/ + 1 MM
OVER 200 MM OD : '-0.0/+1.5 MM
SLIT BURR 25 microns
WEIGHT -0.0 /+0.2 % of nominal weight
MAGNETIC CHARACTERISTICS Grade M3 0.29AT/CM at 1.5T/50Hz
M4 0.31 AT/CM at 1.5T/50Hz
M5 0.35 AT/CM at 1.5T/50Hz
M6 0.40 AT/CM at 1.5T/50Hz
NOTE:
(a) For high Permeability Grades (HiB grades) the magnetizing force is guaranteed in terms of AT/cm at 1.7T/50Hz depending on grades.
(b) Magnetizing force is specified at 1.5T only, but we can test at 2 or more flux densities depending on customer's requirements.

CRGO Raw Materials

Given below are major international standards for CRGO materials which so far has been the main guide-line for lamination and transformer manufacturers.

MAJOR INTERNATIONAL STANDARDS
GRAIN-ORIENTED ELECTRICAL STEEL STRIP
JAPANESE
JIS C 2553 (1986)
Classification Density
(kg/dm3)
Iron Loss (w/kg)
W 17/50
Magnetic Flux density
(T)
B8
Synbol Thickness
mm
27 P 100


0.27




0.30





0.35
7.65 1.00 max. 1.85 min.
27 P 110 1.10 max
27 G 120 1.20 max. 1.78 min.
27 G 130 1.30 max.
27 G 140 1.40 max. 1.75 min.
30 P 110
30 P 120
1.10 max.
1.20 max.
1.85 min.
30 G 130 1.30 max. 1.78 mm.
30 G 140 1.40 max.
30 G 150 1.50 max. 1.75 min.
35 P 125 1.25 max. 1.85 min.
35 P 135 1.35 max.
35 G 145 1.45 max. 1.78 min.
35 G 155 1.55 max.
35 G 165 1.65 max. 1.75 min.


U.S.A
AISI (1983)
MAXIMUM CORE LOSSES*
ELCTRICAL STEELS
GRAIN ORIENTED FULL PROCESSED
ASTM A665
ASTM
Type
Former AISIType Thickness Maximum Core Loss at 15 kg (1.5 T) ™*™
W/lb W/kg
Inch mm 60 Hz 50 Hz 60 Hz 50 Hz
27G053
30G058
35G066
M-4
M-5
M-6
0.0106
0.0118
0.0138
0.27
0.30
0.35
0.53
0.58
0.66
0.40
0.44
0.50
1.17
1.28
1.46
0.89
0.97
1.11


MAXIMUM CORE LOSSES*
ELCTRICAL STEELS
GRAIN ORIENTED FULLY PROCESSED
ASTM A725
ASTM
Type
Former AISI
Type
Thickness Maximum Core Loss at 17 kg (1.7 T)
Inch mm W/lb 60 Hz W/kg 50 Hz
27H076
30H083
35H094
M-4
M-5
M-6
0.0106
0.0118
0.0138
0.27
0.30
0.35
0.76
0.83
0.94
1.27
1.39
1.57


GERMAN
DIN 46400 : Blatt 3 (1983)
Magnetic and technological properties of oriented magnetic steel sheet and strip
Grade Nominal
thickness
mm
Specific total loss 1)
W/Kg
max
Magnetic Flux density2)
t
min.
B8
Code Number Material Number P 1,5 P 1,7
VM 89-27 1.0865 0.27 0.89 1.40 1.75
VM 97-30 1.0861 0.30 0.97 1.50 1.75
VM 111-35 1.0856 0.35 1.11 1.65 1.75


BRITISH
BS 601: Part 2 (1973)
Maximum specific total loss
at a peak magnetic flux density
of 1.5T and a frequency of 50 Hz.
Grade Maximum specific total loss
W/kg
35M7
35M6
30M6
30M5
28M5
28M4
1.23
1.11
1.07
0.97
0.95
0.89


However for the last couple of years the emphasis has been shifted from the guaranteed wattloss/Kg at 1.5 T/50 Hz to 1.7 T / 50 HZ as can be seen in IS.3024 - 2006 Chart given Below.

Table 1 Magnetic Properties of Conventional Grain Oriented (CGO)
Electrical Sheet Tested at 1.7 Tesla and 50 Hz.


Grade
(1)

Nominal Thickness
mm
(2)
Maximum specific
Core Loss (W/kg)
At 1.7 Tand 50 Hz
(3)
Minimum
Polarization
in Testla at a Field strength
of 800A/m
(4)
Minimum
Stacking
Factor
(5)
23CG110 0.23 1.10 1.78 0.945
23CG120 0.23 1.20 1.78 0.945
23CG127 0.23 1.27 1.75 0.945
27CG120 0.27 1.20 1.78 0.950
27CG130 0.27 1.30 1.78 0.950
27CG140 0.27 1.40 1.75 0.950
30CG130 0.30 1.30 1.78 0.955
30CG140 0.30 1.40 1.78 0.955
30CG150 0.30 1.50 1.75 0.955
35CG145 0.35 1.45 1.78 0.960
35CG155 0.35 1.55 1.78 0.960
35CG165 0.35 1.65 1.75 0.960

NOTE : The above samples are sheared longitudinal to the rolling direction and then stress relief annealed in a neutral or reducing atmosphere to develop magnetic property at 780° C to 820° C.


Table 2 Magnetic Properties of High Permeability Grain Oriented (HPGO)
Electrical Sheet Tested at 1.7 Tesla and 50 Hz.


Grade
(1)
Nominal Thickness
mm
(2)
Maximum specific
Core Loss (W/kg)
at1.7 T and 50Hz

(3)
Minimum
Polarization
In Testla at a

Field strength of 800A/m
(4)
Minimum
Stacking
Factor
(5)
23HP90 0.23 0.90 1.85 0.945
23HP95 0.23 0.95 1.85 0.945
23HP100 0.23 1.00 1.85 0.945
23HP100 0.27 1.00 1.85 0.950
23HP110 0.27 1.10 1.85 0.950
23HP110 0.30 1.10 1.86 0.955
23HP120 0.30 1.20 1.85 0.955
23HP125 0.35 1.25 1.85 0.960
23HP135 0.35 1.35 1.85 0.960

NOTE : The above samples are sheared longitudinal to the rolling direction and then stress relief annealed in a neutral or reducing atmosphere to develop magnetic property at 780° C to 820° C.

CRNO STANDARDS

Given below are IS-648 CRNO standards
SI No. Designation Nominal Thickness mm Max Core Loss at 50 Hz (W/kg) a.c. Magnetisation 50 (Hz) mln. Value of B Max Tesla Anisotropy of total specific loss at 1.5 T (%max) No. Of Bends (mln) assumed density Kg/dm*
1.0 T 1.5 T 2500 A/M 5000 A/m 10000 A/m
1 2 3 4 5 6 7 8 9 10 11
I 35C250 1.00 2.50 1.49 1.60 1.70 + / - 17 2 7.60
II 35C270 1.10 2.70 1.49 1.60 1.70 + / - 17 2 7.65
III 35C300 0.35 1.20 3.00 1.49 1.60 1.70 + / - 17 3 7.65
IV 35C330 1.30 3.30 1.49 1.60 1.70 + / - 17 3 7.65
V 35C360 1.45 3.60 1.49 1.60 1.70 + / - 17 3 7.65
VI 50C270 1.10 2.70 1.49 1.60 1.70 + / - 17 2 7.60
VII 50C290 1.15 2.90 1.49 1.60 1.70 + / - 17 2 7.60
VIII 50C310 1.25 3.10 1 49 1.60 1.70 + / - 14 3 7.65
IX 50C330 1.35 3.30 1.49 1.60 1.70 + / - 14 3 7.65
X 50C350 1.50 3.50 1.50 1.60 1.70 + / - 12 5 7.65
XI 50C400 0.50 1.70 4.00 1.53 1.63 1.73 + / - 12 5 7.70
XII 50C470 2.00 4.70 1.54 1.64 1.74 + / - 10 10 7.70
XIII 50C530 2.30 5.30 1.56 1.65 1.75 + / - 10 10 7.70
X!V 50C600 2.60 6.00 1.57 1.66 1.76 + / - 10 10 7.75
XV 50C630 2.8 6.3 1.55 1.65 1.76 + / - 10 10 7.75
XVI 50C700 3.00 7.00 1.60 1.69 1.77 + / - 10 10 7.80
XVII 50C800 3.60 8.00 1.60 1.70 1.78 + / - 10 10 7.80
XVIII 65C330 1.35 3.3 1.49 1.6 1.7 + / - 15 2 7.60
XIX 65C350 1.50 3.50 1.49 1.60 1.70 + / - 14 2 7.60
XX 65C400 1.70 4.00 1.52 1.62 1.72 + / - 14 2 7.65
XXI 65C470 2 4.7 1.53 1.63 1.73 + / - 12 5 7.65
XXII 65C530 0.65 2.30 5.30 1.54 1.64 1.74 + / - 12 5 7.70
XXIII 65C600 2.60 6 1.56 1.66 1.76 + / - 10 10 7.75
XXIV 65C700 3 7 1.57 1.67 1.76 + / - 10 10 7.75
XXV 65C800 3.60 8 1.60 1.70 1.78 + / - 10 10 7.80
XXVI 65C1000 4.40 10 1.61 1.71 1.80 + / - 10 10 7.85
XXVII 100C1000 1 4.40 10 1.58 1.68 1.76 + / - 16 10 7.80
XXVII 100C1300 5.80 13.00 1.60 1.70 1.78 + / - 6 10 7.80


Common CRGO Standards Today

Formerly most CRGO Mills were generally using the former AISI/ASTM nomenclature of M3, M4, M5 & M6 for designating the grade of CRGO Steel. However, now most standards follow a system where the CRGO nomenclature guarantees Watt Loss/Kg at 1.7 Tesla and 50Hz. Examples are as follows :

IS - 3024: 2006 CRGO grades are designated as follows:
  • One hundred times the nominal thickness in mm
  • Material symbol CG (Conventional Grade) or HP (High Permeability) grades
  • Guaranteed value of iron loss
  • A value 100 times the iron loss at a frequency of 50 Hz and flux density of 1.7 Tesla
IEC Standard Geneva Switzerland International Standard IEC-60404-8.7:2000

This international standard also has magnetic properties for conventional grade and high permeability grade similar to IS-3024:2006
  • Example of Conventional Grade, of IEC is M.120 27 S5
    Example of high permeability grade of IEC is M.100 27 P5
Formerly most CRGO Mills were generally using the former AISI/ASTM nomenclature of M3, M4, M5 & M6 for designating the grade of CRGO Steel. However, now most standards follow a system where the CRGO nomenclature guarantees Watt Loss/Kg at 1.7 Tesla and 50Hz. Examples are as follows:

One hundred times the nominal thickness in mm.
Material symbol CG (Conventional Grade) or HP (High Permeability) grades. Guaranteed value of iron loss. A value 100 times the iron loss at a frequency of 50 Hz and flux density of 1.7 Tesla.
Common CRGO Standards Today
Common CRGO Standards Today
JAPANESE STANDARDS: - JIS C 2553:2000

Nippon Steel Corporation follows the same system. Examples are as follows: -
Orient Core:- 27 Z120 means 0.27mm thickness and watt loss of 1.2 w/kg. at
(Symbol Z) 1.7T/50Hz.
Orient Core HI-B:- 27 ZH 90 is a HI-B material, 0.27mm thick and watt loss of
(Symbol ZH) 0.90 watts/kg at 1.7T/50Hz.
Orient Core HI-B-LS:- 23 ZDKH 85 is a HI-B-laser scribed material with thickness 0.23mm and watt loss of 0.85 watts / kg. at 1.7 T


AMERICAN STANDARDS: - AISI:1983
American standards generally follow the AISI 1983 where Watt Losses are specified in Watts/Lb. at 60 Hz.
Even today the M series is the common nomenclature for conventional grades like M3, M4, M5, M6. For HI-B materials American nomenclature is MOH, M1H, M2H, M3H. AK Steel has also come out with TRAN COR DR (Domain Refined) laser scribed steel with following watt losses, (comparable to Nippon ZDKH)
Description Thickness (mm) Guaranteed Losses Typical Watt Loss
    At1.7T/50Hz. At1.7T/50Hz.
TRAN-COR-H0 DR 0.23 0.85 0.78
TRAN-COR H-1 DR 0.27 0.95 0.88
TRAN-COR-H-2 DR 0.3 1 0.95


EUROPEAN STANDARDS:- EN 10107 : 2005
This standard will generally be denoted by M followed by 3 digit number and thickness code and ending with S or R (S is for conventional grades and P is for HI-B grades.)

Example-M 130 27 S: will mean 0.27mm thick with watt loss of 1.30 Watts/Kg. at 1.7T/50 Hz. (conventional grade),
Similarly M103: will mean 0.27mm thick with watt loss of 1.03 Watts/Kg. at 1.7 T/50Hz. (HI-B grade).

RUSSIAN STANDARDS- GOST21427.1-83
The Russian standard is unique and different from other standards. Their Steel grades have 4 digit numbers ranging from 3404 to 3415. 3405 to 3408 are the most popular grades being used. Core losses are as follows:-
Thickness (mm) Steel Grade Max. Core Loss At 1.7 T/50Hz.
0.3 3405 1.4
0.3 3406 1.33
0.3 3407 1.26
0.3 3408 1.2
0.27 3405 1.38
0.27 3406 1.27
0.27 3407 1.2
0.27 3408 1.14

- Mitred Transformer Laminations
- Step Lap Laminations (All Types)
- Slit Coils

B-H Curves for Toroidal Cores
Torodial cores and CT manufacturer need to know the B-H values of CRGO materials.
Given below are and B-H value s 27MOH, M4 and M5 material
Vikarsh Stampings India Private Limited Vikarsh Stampings India Private Limited
M-OH (0.27 mm) M-4 (0.27 mm)
Vikarsh Stampings India Private Limited
M-5 (0.30 mm)


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